Airlines Tighten Battery Shipping Rules Amid Safety Concerns

This article explores the requirements for the air transportation of battery products, emphasizing the importance of packaging and transportation methods to ensure safety.
Airlines Tighten Battery Shipping Rules Amid Safety Concerns

In today's rapidly evolving international trade landscape, the air transport of battery products has become increasingly common. However, due to potential safety hazards during transportation, airlines have implemented strict regulations and procedures for shipping battery goods.

Small-Scale Battery Shipments

For small quantities of battery products, airline policies vary significantly. Some carriers permit the air transport of limited samples or battery goods, while others impose complete restrictions. Industry experts strongly recommend consulting with local airlines before shipment to confirm specific transportation policies.

Special Requirements for Power Banks

When transporting power banks, passengers must adhere to specific regulations:

  • The rated energy must not exceed 100 watt-hours (Wh)
  • Power banks between 100Wh and 160Wh require special airline approval
  • Each passenger is limited to carrying a maximum of two power banks

These measures are designed to ensure passenger safety and minimize potential fire risks during flights.

Large-Scale Battery Exports

Exporting substantial quantities of battery products involves more complex requirements:

  • Batteries must pass UN Manual of Tests and Criteria (38.3) testing
  • 1.2-meter drop packaging tests are mandatory
  • Shippers must provide dangerous goods declaration documents
  • Packages must display UN numbers and Class 9 hazard labels
  • Special "Cargo Aircraft Only" handling labels are required

Packaging Specifications

Proper packaging design is critical for battery shipments:

  • Packaging must prevent explosions under normal transport conditions
  • Effective external short-circuit protection is mandatory
  • Materials must be sufficiently robust to prevent battery short circuits
  • Conductive materials that might cause short circuits must be separated

Additional Requirements for Battery-Containing Equipment

When shipping equipment containing batteries:

  • Devices must be securely fixed to prevent battery movement
  • Accidental activation during transport must be prevented
  • Waterproof outer packaging or inner lining (e.g., plastic bags) is required unless the equipment itself is waterproof

Handling and Weight Restrictions

To minimize vibration risks during handling:

  • Lithium batteries must be placed on pallets with corner protection
  • Individual package weight must not exceed 35 kilograms

As the global trade of battery products continues to expand, understanding and complying with these stringent air transport requirements becomes increasingly crucial. Industry professionals emphasize that strict adherence to these regulations is essential for ensuring flight safety and protecting valuable cargo throughout the transportation process.